Product formats, from formula to delivery
In short
- The format follows the formula, the dose and the customer: how much has to go into one serve, how it tastes, and how and where it will be taken.
- A format doesn't decide the pathway. A capsule isn't always a medicine, and a powder can be a listed medicine or a food.
- Trials prove the format before a production order does. Two of our projects changed format mid-project, after trials showed the first format wouldn't hold.
Capsules, tablets and softgels
Capsules, tablets, chewables and softgels developed and made for your brand: formula, evidence, TGA listing, stability and managed cGMP manufacturing.
Read morePowders and sachets
Powder supplement manufacturing, managed: probiotic, greens, protein, collagen, creatine and electrolyte powders in tubs, pouches, stick packs and sachets.
Read moreGummies
Gummy supplement manufacturing, managed: pectin or gelatin, sugar-free, centre-filled or coated gummies, as TGA-listed medicines or foods.
Read moreLiquids
Liquid supplement manufacturing, managed: vitamin drops, herbal tinctures, shots, syrups and oral sprays, as TGA-listed medicines or foods.
Read moreHow the format is chosen
The format follows the formula, the dose and the customer, and sometimes the production line decides. A format doesn't settle the pathway, either: a capsule isn't always a medicine, and a powder can be a listed medicine or a food, so the pathway is settled at the brief, before the formula. Creams, serums and sunscreens are covered on the skincare page, on the cosmetics pathway or as TGA-listed medicines.
What each format page covers
- Capsules, tablets and softgels. When a capsule, a tablet, a chewable or a softgel is the right call, from a single-ingredient formula to complex herbal blends of 13 or more ingredients, with the packs and the stability programs behind the shelf life on the label.
- Gummies. Pectin, gelatin, sugar-free and centre-filled or coated gummies, and why a vitamin gummy is made as a listed medicine.
- Powders and sachets. Probiotic, greens, protein, collagen and performance powders, the pack that suits each, and where the line between a listed medicine and a food falls for a powder.
- Liquids. Drops, tinctures, shots, syrups and oral sprays, why vitamin D drops are usually listed medicines, and the preservative and packaging rules that weigh more on liquids.
- Creams and serums. Topicals on the cosmetics pathway or as TGA-listed medicines, on the skincare page.
Formats at a glance
| Format | Suits | Watch for |
|---|---|---|
| Capsules | Powders and extracts at moderate doses; quick to develop | How much fits in one capsule; under TGO 116, a capsule over 24.1 mm long or 9.5 mm wide needs a large dosage form warning on a listed medicine |
| Tablets | Higher doses in one unit; coatings that mask taste | The blend has to compress; large tablet warnings apply above set sizes |
| Softgels | Oils, such as fish oil and krill oil (omega-3 guide) | Oxidation, which the stability program has to cover |
| Chewables | Customers who won't swallow a capsule | Taste and texture over the whole shelf life |
| Gummies | A daily format customers look forward to, when taste drives repeat purchase | Added vitamins or minerals make it a listed medicine: a general food can't carry them in confectionery. Taste and texture over the shelf life |
| Powders in a tub or pouch | Large serves, such as probiotics, electrolytes and performance powders | Taste, how well it mixes, and moisture |
| Sachets | Single serves, on the go, sampling and trial packs | More packaging per serve, and each sachet's label |
| Liquids | Precise or adjustable doses: drops, tinctures, shots, syrups and oral sprays | Stability and taste are the hardest to hold in a liquid, and a water-based multidose liquid has to pass a preservative test |
When the format changes mid-project
Trials decide. An eye-health formula kept failing in encapsulation because the ingredient mix was too wet, so it moved to a direct-compression tablet. A prenatal started as a liquid drop, wasn't stable and couldn't have its taste masked, so it became a two-a-day chewable. Finding that out in trials, not in production, is the point of the format stage.
Manufacturing, managed
Take Friday Off is not a contract manufacturer. We match the product to cGMP manufacturing partners by format, volume and margin, carry the specification, packaging and labelling, and manage release testing, imports and freight through to your warehouse or 3PL. For a listed medicine, every partner holds the TGA manufacturing licence or GMP clearance its step needs. See managed manufacturing.
Questions
Frequently asked questions
Neither in general. Capsules suit most powders and extracts and are quicker to develop. Tablets hold more in one unit and can be coated, but the blend has to compress. The dose decides most often: if a day's dose won't fit in two or three capsules, a tablet or a powder is usually the better call.
Yes. The Belly Solution's travel gut-health powder is a TGA-listed medicine. A powder can also be a food, depending on its ingredients and its claims. See medicine, food or cosmetic?
3,000 finished retail packs per batch. Some packs also carry their own minimum from the packaging supplier: single-serve sachets, for example, typically need around 150,000 sachets. We set out both in the quote. See managed manufacturing.
Case studies
Case studies
Signed brief to dispatch in under six months
5.8 months from signed brief to dispatch
Read the story →Rescuing a product that wouldn't encapsulate
The eye-health tablet shipped in 2024
Read the story →Nine products and a long partnership
Five production batches from 2021 to 2025
Read the story →From a first product to a national pharmacy rollout
About eight months from formulation to dispatch
Read the story →A cross-border organic oil for little ones
Delivered in 2025
Read the story →A pain relief cream built to challenge the category leaders
Due in late 2026
Read the story →Keep reading
Keep reading
Extending a supplement range: your next product, and the one after
Supplement range extension in Australia: what each new product needs from the TGA, what carries over from your first, and how brands we work with grew.
Supplement manufacturing, managed from formula to your warehouse
Supplement contract manufacturers matched to your product and managed end to end: specification, release testing, imports and freight to your warehouse.
Stability testing and shelf life for supplements: what the TGA expects
Shelf life testing for listed medicines: the stability evidence the TGA expects, real-time and accelerated studies, ongoing testing and failed results.
How much does it cost to develop a supplement in Australia?
What a supplement costs to develop in Australia: the development stages, the TGA's 2026–27 fees, minimum orders, cost of goods and what adds to the bill.
